Friday, August 15, 2014

Press Pit Redesign for 10,000,000 lb. Press Cuts Time & Cost in Half



Delta’s in-house engineering team delivers slashed cost & job timeline for TFO Tech
When Ohio automotive parts manufacturer, TFO Tech, Ltd. needed a second opinion on design plans for their Kurimoto Forging press pit they called us. Our engineering team analyzed the whole design for the press foundation, accessory press pits for scrap metal conveyors and electrical and mechanical lines. 

press pit
Kurimoto Forging press pit
We saw where changes were needed and quickly altered the originals to our new specs.  Designing and building a foundation that holds a 10 million pound press is no small task, but we’ve been doing it for more than three decades and we bring that experience into every job we do.

With our re-design we eliminated unnecessary accessory press pits and slashed the overall build cost in half. When we cut out the extraneous pieces from the original design the job could be completed twice as fast.

We knew TFO’s operations run 24/7 and any downtime costs money, so making the compressed timelines work was a top priority. When we found out we could beat them, we knew we were potentially saving them millions of dollars in lost production plus the reduction in overall build cost. We love over delivering.
press pit


Because this project was located only about 350 miles from the New Madrid fault we had to make sure our cranes for the new 24-foot deep press pit excavation would be earthquake-proof, so we also installed supports at their base to prevent any moving or shifting during the build. With a recent 4.0 quake in eastern Kentucky sending tremors as far as Cincinnati and Atlanta, the precaution was justified, even in the Midwest.

In a short amount of time, the press was set into place and the best part – when the build and installation were done - NO adjustments were required. Another win for our team and the customer, just what we were going for.

About Delta Industrial
Delta Industrial is the Midwest’s recognized leader in machine foundations, press pits and industrial concrete construction. A family-owned and operated company since 1993, Delta has offices in Chesterfield Michigan, Trussville Alabama, and Fort Thomas Kentucky. With a full steel construction and fabrication arm, and The Steel Shop, they are a complete construction solution. Specializing in all design-build facets of machine and press pits, concrete flat work, and steel fabrication, they are dedicated to getting each job done - On Time and In Budget.

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